Customers would get strong technical support through the whole production process, from production idea, mold building, molding samples to final mass production. It’s guaranteed by professional engineers team, all of them have professional knowledge and rich experiences. Each project will be staffed by exclusive project manager who will monitor the whole procedure. And dedicated professional engineers: structure engineer who knows the structure of product and mold well; molding engineer who knows the molds, material performance and molding machines well; actually they will cooperate tightly as team.
Excellent engineers team: 15+ engineers with professional knowledge and rich experiences, including engineers for design, mold, mass production.
Project manager responsibility system.
Part Structure Analysis and Mold feasibility Analysis (DFM report).
Mold Flow Analysis (Software MPI/MPA).
Complete In-house Design for mold (UG, Pro-E, Solidworks, AutoCAD).
Project meeting with design dept, mold dept, production dept, QC dept, may submit further DFM to customer.
Mold layout (2D and 3D) approval.
Casting/injection engineers offer continuous technical support from mold dept.
ISO9001 qualified and TS16949 qualified.
In house mold building means better control of the time and quality, and better cooperation, of course better cost budget. That’s why we always keep in house mold building. Our mold shop has been staffed advance equipment such as high-speed EDM, CNC center, wire-cutting, milling machines and so on, and steady work team here with rich experiences gained from lots of projects.
Mold design standard: National Standard GB, DME, HASCO
Max mold size: 1000mm*1600mm*1200mm
Max mold weight: 10T
Support prototype
Normal mold material: 718H, NAK80, S136H, S136, etc.
Engineer assistance with product structure analysis and mold design
Full mold design including product structure, mold flow & cooling analysis, offer initial DFM in 24 hours.
Over 18+ years experiences in components mass production for plastic parts and castings.
In the past years, the fields we served for Automotive, New Energy, Household, Electronic, Photograph, Communication, Medical appliance, Machinery, etc.
Normal part material: ABS , PC, PPS, PA6/ PA66+GF, PBT, POM, etc
Max part size: 1200mm*800mm*600mm (depends on the actual part structure. )
Injection machine: 88-850T, 29sets
Mass production for the above moldings.
In house silk screen printing, oil painting, pad painting.
Engineer service from design to mass production.
Normal part material: ADC12, ADC10, ADC6, Zamak 3, Mg alloy
Die casting machine: 12 sets casting machines, Hot-chamber 88T-160T, Cold-chamber 160-550T
Surface treatment: shot-blasting, powder coating, ED-coating, plating, oil painting, etc.
Last but not least, throughout the whole production process, from prototypes to mass production, we monitor its procedure, in order to guarantee the whole quality. For mass production, APQP, 8D, 5S, SOP/SIP would be run through whole process, all the related workers would be trained timely; continuous improvement is always necessary.
29sets of Injection Machines, from 88T to 850T, with robot arms.
Die casting machines: 12 sets from 88T-500T, some are hot-chamber machines, some are cold-chamber machines, with robot arms.
Post-operation such as moving burrs/flashes/polish, follow SOP/SIP, and 100% check before package.
Semi-auto machine, designed by skilled workers, it improved the efficiency a lot and cut the cost a lot, which has been widely used in our casting shop.
Packaged before shipping by sea or by air.
Equipment 20230227 die casting
